What are the precautions for using high-pressure ball valves?
2023-12-18
Article details


When the ball valve is closed, there is still pressurized fluid inside the valve body.

Before maintenance, relieve the pressure on the pipeline and put the valve enterprise in an open position for development

Cut off the power or gas supply before maintenance

Release the actuator from the bracket before maintenance

The disassembly operation cannot be carried out until it is confirmed that the pressure in the upstream or downstream pipeline of the ball valve has been eliminated

During the disassembly and reassembly process, care must be taken to prevent damage to the sealing surface of the parts, especially non-metallic parts. When removing the O-ring, special tools should be used.

During assembly, the bolts on the flange must be tightened symmetrically, gradually, and evenly

The cleaning agent should be compatible with the rubber parts, plastic parts, metal parts, and working environment media in the ball valve. When gas is used as the medium for work, gasoline can be used for cleaning and metal parts. Cleaning of non-metallic processed parts with purified water or alcohol data

The disassembled individual parts can be cleaned by immersion cleaning. Non metallic parts that have not been decomposed can be cleaned with a clean, fine-grained silk cloth soaked in detergent. During the cleaning process, all grease, dirt, glue, and dust adhering to the wall must be removed

After cleaning non-metallic components, they should be immediately removed from the cleaning agent and not soaked for a long time

After cleaning, it is necessary to wait for the wall cleaning agent to evaporate before assembling (wiping with a silk cloth that has not been soaked in the cleaning agent), but it should not be left for a long time, otherwise it will rust and be contaminated by dust.

New parts also need to be cleaned and cleaned before assembly

Lubricating grease lubrication. Lubricating grease should be compatible with the working medium of metal materials, rubber parts, plastic parts, and ball valves. In the case of gas as the working medium, special 221 grease can be used, for example. Apply a thin layer of lubricating grease on the surface of the installation groove of the seal, a thin layer of lubricating grease on the rubber seal, and a thin layer of lubricating grease on the sealing surface and the friction surface of the valve stem


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